INSTALLATION INSTRUCTIONS
TAILGATE HANDLE RELOCATER
99-UP CHEVY/GMC TRUCK
PART # 1189900
For best results, please read all instructions thoroughly prior to attempting installation of your SIR MICHAELS tailgate handle relocater. SIR MICHAELS recommends the use of approved hand, eye and ear safety equipment while performing this installation. If you have any questions concerning the installation of your SIR MICHAELS tailgate handle relocater please contact our customer service department at (714) 379-6800, Monday through Friday between the hours of 10:00 a.m. and 4:00 p.m. Pacific Standard Time (PST). NOTE: Any part that is modified and/or painted are non returnable.
1. Remove the tailgate from the truck and place (factory handle opening up) on saw horses or work bench.
2. Remove snap-in plastic trim panel around tailgate handle. NOTE: Care should be taken during this process as not to damage the two clips that hold the trim panel in place. Fig. 1
3. Turn the tailgate over (factory handle opening down) and remove the tailgate handle by Disconnecting the tailgate handle mounting hardware and latch linkage rods. Fig 2 & 3
4. Align the SIR MICHAELS supplied template with the three tailgate handle mounting holes and mark sheetmetal for removal. Fig 3
5. Cut the previously marked section of sheetmetal away from the inside of the tailgate using a die grinder or jigsaw with a steel cutting blade. Fig 4
6. Next, bolt the tailgate handle to the SIR MICHAELS tailgate handle relocater mounting plate using the supplied hardware. Use the studs supplied to bolt the handle to the relocater. Damage to the outer shin will occur if you use the factory bolts. Fig 5 & 6
7. Place the SIR MICHAELS tailgate handle relocater plate with handle in place into the tailgate and center relocater. Use the supplied #8 self-tapping screws. Re-attach the tailgate handle linkage to the tailgate handle. NOTE: Flip plastic clips over so they insert from the bottom. Fig 7 & 8
8. Now carefully snap the factory plastic trim panel back around the tailgate handle. Fig 9 10. Turn the tailgate over (original handle opening up) and grind paint off the area around the tailgate handle recess (approximately two inches) and weld the SIR MICHAELS provided filler panel in place. NOTE: DO NOT ATTEMPT TO WELD ONE CONTINUOUS BEAD AS EXCESS WILL DAMAGE OUTER TAILGATE SKIN.
9. Finally , grind down the welds, apply body filler, block sand, primer, and paint to match. Now you are ready to re-install the SIR MICHAELS tailgate handle relocater equipped tailgate back into the truck.
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